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Commercial and industrial

Planning an electrical shutdown

How to plan a commercial or industrial electrical shutdown: scope, timing, critical loads, coordination with the utility and tenants, the switching plan and a safe restart.

7 min readFor facility managers3 illustrations

Why shutdowns need a plan

Some electrical work can only be done with the power off: cleaning and torquing switchgear, replacing a main breaker, tying in a new service or swapping a transformer. A well-planned shutdown finishes on time and the building comes back up cleanly. A poorly planned one runs long, leaves freezers warming and tenants angry, and sometimes uncovers problems nobody had a part for.

Good planning starts weeks or months ahead and involves more people than the electrician.

Set the scope and the window

List every task that needs the outage and group as much work as possible into one event. Maintenance, testing, repairs and small upgrades that all need the same equipment de-energized belong together.

Choose a window that suits the building: overnight for offices, a long weekend for plants, the quietest season for retail. In Edmonton, think about the weather. A building without power in January loses heat quickly, so a winter shutdown needs freeze protection for sprinkler and water lines, or temporary heat. Many owners prefer spring, summer or early fall for long outages.

Write the scope down as a task list with an owner, a duration estimate and the parts each task needs. The list becomes the backbone of the shutdown schedule and helps decide whether one long outage or two shorter ones makes more sense.

TipLeave room for surprises

Opening equipment that has run for years can reveal damaged parts. Ask your contractor which spares to have on hand, and build a buffer into the schedule.

Know what loses power

Walk the single-line diagram and the building together and list everything that will go dark. The surprises are usually loads nobody thought of: a sump pump on a lighting panel, a server closet fed from a tenant panel, or door hardware that locks or unlocks when power drops.

FIG 01Alberta Electrical
Single-line diagram with a utility feed, main switchgear and four branch panels inside a dashed de-energized boundary. The orange critical panel is fed from a yellow temporary generator, with a list of typical critical loads.WHAT LOSES POWER, AND WHAT STAYS ON UTILITY MAIN SWITCHGEAR LIGHTING HVAC TENANTS CRITICALPANEL DE-ENERGIZED FOR THE WORK TEMP GENSET CRITICAL LOADS: IT, FREEZERS, SUMP PUMPS, FIRE ALARM CHARGER, ACCESS CONTROL, HEAT CHECK THE SINGLE-LINE: SOME LOADS FEED FROM UNEXPECTED PLACES
A shutdown boundary on a simple single-line, with a temporary generator keeping one critical panel alive.
  • IT rooms and servers: plan an orderly shutdown or UPS and generator support
  • Refrigeration and freezers: keep doors closed, monitor temperatures, or bring in temporary power
  • Fire alarm and sprinkler systems: confirm battery capacity and notify the monitoring company
  • Access control and security: decide whether doors fail locked or unlocked, and staff them if needed
  • Elevators: bring cars to a landing and confirm nobody is inside
  • Process equipment: agree on a safe shutdown and restart sequence with operators

Coordinate with everyone involved

WhoWhat they need
UtilityAdvance booking if the service must be disconnected; ask early, as notice periods vary
Tenants and staffWritten notice of the date, time and what will be affected
Fire alarm monitoringNotice before the system goes on battery or is taken offline
Other tradesElevator, HVAC controls and IT staff on call for restart
Rental suppliersGenerators, cables and lighting delivered and tested ahead of time

Give one person on your side the authority to make decisions during the shutdown, and make sure the electrical crew lead knows who that is. Decisions at two in the morning go faster when nobody has to wake up a committee.

Confirm any permit requirements for the work being done during the outage. A new service or switchgear replacement will also involve the permit authority and possibly an inspection before re-energizing.

The switching plan and the night itself

A written switching plan lists each step in order: which loads come down, which devices open, where locks go, who verifies absence of voltage, and the reverse order for restoring power. Everyone involved reviews it before the day.

FIG 02Alberta Electrical
Bar chart of shutdown steps in order: notify and pre-checks, shut down loads, open and lock out, test for absence of voltage, planned work, an orange go or no-go check, test and inspect, re-energize in stages, verify systems.ONE SHUTDOWN NIGHT, IN ORDER NOTIFY + PRE-CHECKS SHUT DOWN LOADS OPEN + LOCK OUT TEST FOR ABSENCE PLANNED WORK GO / NO-GO CHECK TEST + INSPECT RE-ENERGIZE IN STAGES VERIFY SYSTEMS LAST CALL TO STOP AND RESTORE ON TIME TIME (NOT TO SCALE)
The sequence of a typical shutdown, with a go or no-go checkpoint to decide whether to finish or restore power on time.

A go or no-go checkpoint partway through the work is good practice. If a task has gone badly, it is the moment to decide whether to finish it or make it safe and restore power on schedule.

SafetyLockout is not optional

Every person working on de-energized equipment applies their own lock under a group lockout procedure, and absence of voltage is verified with a tested meter before work starts. Never assume equipment is dead because a breaker is open.

Restoring power and closing out

Power comes back in stages, not all at once. Restoring the main and life safety systems first, then critical panels, then larger loads lets the crew catch problems early and avoids large inrush on the service.

FIG 03Alberta Electrical
Staircase line chart of load against time with four steps: main and life safety, critical panels, HVAC and process, then tenants and lighting.RESTORING POWER IN STAGES LOAD 1 MAIN + LIFE SAFETY 2 CRITICAL PANELS 3 HVAC + PROCESS 4 TENANTS + LIGHTING TIME: CHECK EACH STAGE BEFORE THE NEXT
Loads are restored in stages, with checks between each step.

Afterward, check that the fire alarm panel is normal, elevators and doors work, refrigeration is cooling, the building automation system has restarted and clocks are correct. Record what was found and update drawings and panel schedules. See commercial maintenance and standby generators for temporary and permanent backup power.

Common questions

How far ahead should we plan a shutdown?

Weeks to months, depending on scope. Utility disconnects, generator rentals and long-lead parts all need lead time, and tenants need written notice.

Can we keep some systems running during the outage?

Often, yes. Temporary generators, UPS systems or a temporary feed can keep critical panels alive while the rest of the building is de-energized.

What if the work runs late?

That is what the go or no-go checkpoint is for. The plan should define when the crew stops, makes everything safe and restores power, even if some work is left for another outage.

Do we need to tell the fire department?

Notify your fire alarm monitoring company before the outage. Whether other notifications are needed depends on the building and how long life safety systems will be affected, so check with your fire alarm provider and the local authority.

About this guideGeneral information, not a site assessment

Codes and permit rules change and every building is different. For work on your system, talk to a licensed electrician and your local permit authority.

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