3400, 10180 101 St NW, Edmonton, AB T5J 3S424/7 service 1 (800) 716-8955
  1. Home
  2. Guides
  3. Panels, breakers and circuits
  4. When your electrical panel is full: your options
Panels, breakers and circuits

When your electrical panel is full: your options

What to do when there is no room for another breaker: tandem breakers, subpanels, a larger panel or a service upgrade, and how to tell which you actually need.

6 min readFor homeowners3 illustrations

Full is not the same as overloaded

A panel can be full in two different ways. It can run out of spaces, with every slot holding a breaker. Or it can run out of capacity, with the service close to its limit. These are separate problems with different fixes, and confusing them is how people end up paying for the wrong job.

FIG 01Alberta Electrical
Two panels: one showing 19 of 20 breaker spaces used, the other a gauge showing peak use of about 45 A against a 100 A service rating.TWO DIFFERENT LIMITSSPACES19 of 20 usedCAPACITY (AMPS)100 Aabout 45 Apeak useroom to spareOut of spaces but not capacity: more room in the panel may be all you need.Out of capacity: you need load management or a bigger service.
A panel can be out of spaces but still have plenty of capacity, or the other way round.

Many Edmonton homes with 100 A panels installed in the 1970s and 80s run out of spaces long before they run out of capacity, especially after a basement development. Others have spaces left but are near their limit once a heat pump or EV charger arrives.

Tandem breakers

FIG 02Alberta Electrical
Panel drawing with every space used and three orange tandem breakers, plus a detail of a tandem breaker with two handles in one slot.100 A MAIN15115215330440530640715/15815/159151015/151120122013151415151516SPACES FULLTANDEM BREAKERStwo circuits, one space,only if the panel allowsONE SLOT,TWO HANDLESA full panel can still haveplenty of capacity left.Spaces and amps are different limits.
A full panel with tandem breakers squeezing two circuits into single spaces.

A tandem (or twin) breaker fits two 120 V circuits into one space. They are a legitimate solution, but only where the panel's label says tandem breakers are allowed, and only in the specific positions and quantities it lists. Many panels allow none, or only a few.

If your panel already has several tandems, it is a sign it has been stretched. Adding more where the label does not permit it is a code violation and can overheat the bus.

SafetyNot a DIY fix

Installing any breaker means working inside the panel next to live parts. A licensed electrician will check the panel label, the breaker listing and the load before adding anything.

Your options

FIG 03Alberta Electrical
Bar diagram ranking options from tandem breakers to subpanel, bigger panel, service upgrade, plus load management, by amount of work and capacity gained.OPTIONS FROM SMALLEST TO LARGEST CHANGEmore work, more capacityTANDEMSif allowedSUBPANELmore spacesBIGGERPANELsame serviceSERVICEUPGRADEspaces + ampsLOADMGMTadd-on
Options range from tandem breakers and a subpanel, through a bigger panel on the same service, to a full service upgrade, with load management as an add-on.
OptionFixesGood when
Tandem breakersSpaces (a few)The panel allows them and you need one or two circuits
SubpanelSpacesCapacity is fine and new circuits are in one area, like a garage or basement
Larger panel, same serviceSpacesThe panel is old or awkward anyway and capacity is fine
Service upgradeSpaces and capacityYou are adding big loads like an EV, heat pump or suite
Load managementCapacityOne big new load, usually an EV charger, can share capacity

Read more in subpanels explained and 100 A vs 200 A service.

How to tell which you need

  1. List what you want to add, now and in the next few years: circuits, appliances, a suite, a charger.
  2. Count spare spaces and note any tandems. Our guide to reading your panel shows what to look for.
  3. Get a load calculation. It tells you whether capacity is the problem. See load calculation basics.
  4. Check the panel's condition and type. An older panel or one insurers ask about may be worth replacing regardless. See obsolete and problem panels.

Be wary of quick fixes. Two wires under one breaker screw, a circuit tapped off another in a junction box, or a breaker borrowed from a different panel brand all appear in older Edmonton homes, and all of them tend to show up on inspection reports and insurance questionnaires.

With those answers, the choice is usually clear. If capacity is fine, add spaces. If capacity is short, upgrade or manage the load. If the panel itself is tired, replace it and size it for the future.

For businesses

Commercial panels fill up the same way, usually one tenant change at a time. Before a fit-out, ask for an updated panel schedule showing what each breaker feeds and how much load is on each phase. A load calculation and a tidy schedule often show that spaces can be freed by removing circuits for equipment that left years ago.

If the panel serves several tenants or a mix of old and new equipment, a new distribution panel or subpanel near the new loads is often cleaner than squeezing in more breakers. See three-phase power basics.

Planning for the future

Whichever option you choose, leave room. A new panel or subpanel with plenty of spare spaces costs little more than one that is full on day one, and saves the next round of this problem.

  • Choose a panel with more spaces than you need today.
  • If you think an EV, heat pump or hot tub is coming, size the service for it now.
  • Ask for the new panel to be clearly labelled. See how to label your panel.

Alberta Electrical provides panel replacements, subpanels and service upgrades, with permits and inspections handled for you. What drives cost is the option you choose, the number of circuits to move and the distance between panels.

Common questions

Are tandem breakers safe?

Yes, when the panel is designed for them and they are installed in the positions the label allows. They are not safe in panels that do not permit them.

Will a subpanel fix my tripping main breaker?

No. A tripping main means the whole service is near its limit. A subpanel only adds spaces. You need load management or a service upgrade.

Can two circuits share one breaker?

Generally no. Each breaker terminal is designed for a specific number of conductors, and doubling up can overheat. An electrician will find a proper solution.

Do I need a permit to add a subpanel or replace a panel?

Yes. Both need an electrical permit and inspection in Alberta. Your electrician arranges them.

About this guideGeneral information, not a site assessment

Codes and permit rules change and every building is different. For work on your system, talk to a licensed electrician and your local permit authority.

Need an electrician?

Call the 24/7 line or send a request and we'll set up a consultation and a free estimate.

Call 24/7Request service